How To Build A Cocktail Hutch

Paint: Valspar’s Royal Garnet

Cocktail Hutch Overview

Download the cut list. CUT LIST TO BUILD A COCKTAIL HUTCH 1x15 box sides: 2 @ 72 inches 1x15 shelves: 4 @ 18 inches 1x15 wine-rack insert pieces 2 @ 26½ inches between the long points of their 45-degree beveled ends. 1x3 support strips: 2 @ 14½ inches 1x2 stiles: 2 @ 72 inches 1x5 rails: 2 @ 16½ inches ⅝-inch square dowel for the glass rack nailing strips: 4 @ 15 inches ⅜x3-inch lattice strip for the glass rack: 4 @ 15 inches Baseboard: Custom miter 3 to size. Crown molding: Custom miter 3 to size. 2x4 backing strips: Custom rip 3 and cut them to size. 5mm lauan back: 1 @ 72 by 19¼ inches

Cut the Frame and Shelves

Measure and mark dimensions for the sides, top, and shelves of the hutch on the 1x15 panels. Using a rafter square as a guide, make the crosscuts with a circular saw. Then measure and mark the dimensions for the lauan back. Use a straightedge, clamps, and a circular saw to cut it to size.

Size the Pieces for the Glass Rack

The glass rack is built from pieces of ⅝-inch square dowels and 3⁄8-inch lattice. Measure and mark the pieces, then use a miter saw to cut them to length.

Assemble the Racks

Draw a center line down the length of each lattice piece. Apply wood glue to one edge of each dowel and center the glued edge on the line. Use a pneumatic nailer to drive ⅝-inch brads through the dowels and into the lattice.

Attach the Racks

On the underside of the piece for the hutch top, measure in ¾ inch from either side. Draw four parallel lines evenly spaced between these borders. Apply glue to the dowels and center them on the lines. Using the nailer, drive 1½-inch brads through the glass-rack assemblies and into the hutch top, as shown, to secure them.

Install the Cleats to Assemble the Hutch

On a miter saw, cut two pieces of 1x3 to length for the cleats. Lay the two hutch sides on your work surface, interior up. Draw a line at 4½ inches below the top edges to mark the bottom of the top shelf, then draw lines across both faces 3¾ inches up from the bottom edge. Apply glue to one side of the cleats and set them in place. Use a drill/driver and 1½-inch drywall screws to secure the cleats, as shown.

Build the Box for the Hutch

Apply glue to the side edges of the top piece (fitted with the glass rack) and the bottom shelf, and on top of the cleats, then sandwich the top and the bottom shelf between the sides at your lines. Use a pneumatic nailer to drive 1½-inch nails through the sides and into the edges of the top and shelf. Nail through the bottom shelf and into the cleats. Use the nailer and 1½-inch brads to attach the back at the edges of the hutch.

Bevel the Parts for the Wine Rack

Clamp a rack piece with one end overhanging your work surface. Adjust the blade on your circular saw to 45 degrees and bevel the end, as shown. Reposition the piece and bevel the other end at an opposing angle. Repeat the process on the other piece.

Lay out the Notches for the Wine Rack

Place the first piece in the box diagonally, with the bevels flat against the bottom and the side. Hold the second piece perpendicular to the first, and mark the edges of both pieces where they cross. Set the depth on a combination square to 7½ inches. Hold the square at each mark, and draw lines for a ¾-inch-wide by 7½-inch-long notch on each board, as shown; the notches will allow the boards to slip together in an x.

Cut the Notches for the Wine Rack

Clamp one of the pieces to your work surface, and use a jigsaw to cut to the end of the lines. To connect the lines at the top of the notch, use a ¼-inch drill bit to make a hole at one corner. Then slip the blade of your jigsaw into the hole and make the short ¾-inch cut to complete the notch. Repeat the process on the other piece.

Assemble the Pieces

Slip the boards together at the notches. The bevels at the bottom should face down, and the ones at the top should face the sides.

Secure the Rack and Shelves

Set the wine-rack insert in the hutch, and set a shelf above it. Nail through the sides of the box and into the edges of the shelf with 1½-inch nails to secure it. Do not nail into the wine-rack insert—you want to allow for slight movement. Mark the location of the remaining shelves, and nail them in place.

Attach the Rails and Stiles

Measure and cut the 1x2 and two 1x5 face-frame pieces to length on your miter saw. Apply glue to the front edges of the hutch. Set the 1x5 rails at the top and bottom, concealing the lip of the glass rack and bottom shelf, respectively. Set the 1x2 stiles flat on the glued edges, flush with the sides of the hutch. Nail through the glued pieces and into the hutch edges with 1½-inch brads.

Install the Baseboard Molding

On your miter saw, bevel both ends of the front strip of molding. Bevel the front ends of the side pieces but straight-cut their back ends. Apply glue to the back of each piece and nail them in place, flush with the bottom edge of the hutch’s sides.

Install the Backing Strips for the Crown Molding

Clamp a 2x4 to your work surface and rip the angle of the backing strips with a circular saw. Cut them to length. Temporarily cap the hutch with a scrap board overhanging one side. Hold a piece of crown with its bevels flush against the cap and the hutch, and mark along its bottom edge. Transfer the line around the hutch. Position the backing strips enough above the line to account for the crown’s bevel, and nail them in place with 1½-inch brads.

Miter-Cut the Crown Molding

Using a miter saw, cut the crown molding to length. Hold the mitered pieces in place on the box to dry-fit the joints, then straight-cut the back end of each side piece to length.

Attach the Crown Molding

Set each piece of crown molding on your marked lines. Nail through the molding and into the backing strip using 1½-inch brads. Fill all the nail holes and joints with wood filler, and sand the spots smooth. For the finish, we used an interior latex paint with a satin finish in a color that mimics the rich look of stain to give the piece a formal look appropriate for a living room.